| This
unit having an installed production capacity of approximately 13
million meters per annum comprises
of the latest in preparatory & weaving technology,
listed below: |
WARPING
PLANT |
BENNINGER - SWITZERLAND |
SIZING
PLANT |
BENNINGER
- ZELL GERMANY |
AIR-JET
LOOMS |
PICANOL
- BELGIUM 72 Nos. |
SHEARING
& CROPPING |
M-TEC
- GERMANY |
AUTOMATIC
INSPECTION |
ELBIT
VISION SYSTEM - ISRAEL |
WARP
PREPARATORY |
TODO
- JAPAN |
HUMIDIFICATION |
LUWA
- SWITZERLAND |
OVERHEAD
CLEANERS |
ELECTROJET
- SPAIN |
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The Direct Warper from Benninger apart from being
the regular warper that it is supposed to be, has
a special feature called the Ben-Vac or the Vacuum
Suction System integrated into its operation, to ensure that all
the fluff and fibres generated during the process are sucked
into strategically located vacuum slots and the resulting warp
sheet is delivered free of neps / hairiness / loose fibres, ready
for sizing.
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Ben-V
Creel

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The
Benninger-Zell sizing machine like its predecessor has a
special feature by way of a pre-wetting unit that wets the entire
warp sheet before sizing, rendering it absorbent to facilitate
a uniform size pick up across and along the entire warp sheet.
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Ben-Size
Tec

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The
Omniplus looms (72 nos) from Picanol, Belgium are the latest from
their stable in air-jet weaving technology,
having a patented single Direct Drive Motor called the "Sumo"
and a single shaft that drives all the loom motions, substantially
reducing the number of mechanical moving parts, thereby minimizing
normal wear and tear cycles and their consequential down times.
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Picanol-Omni
Plus

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The machine attains Max. possible speed from
the word 'GO', which means elimination
of 'START / STOP' marks |
The speed is variable even during operation, which means no stoppages
leading to 'HIGHER PRODUCTIVITY & EFFICIENCY' |
Settings from a particular loom, can be copied to all the other
looms - STANDARDISATION & HOMOGENEITY of the End-Product.
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To
support the above operations, the entire plant is humidified
by Luwa, specialists in air management, with a unique feature
called the Loomsphere, whereby the humidified air ducts are positioned
directly on the warp to ensure that the humidity on the warp sheet
is constantly maintained at 80%, maximizing yarn strength
and loom performance - productivity - efficiency. The
Overhead Travelling Cleaners from Electrojet ensure
that the loom shed is maintained free of fluff
and loose fibres that so often get embedded into the greige fabrics
being woven, rendering them neppy and poor in appearance.
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The
"Cherry on Top" of course are the Automatic Inspection Systems
from EVS - Israel, both in the Weaving and Processing Plants,
a detailed description of which is given in the later part of
this section.
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