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The mill has a Rieter Varioset blow room which can process 3 different mixing assortments. The automatic Bale opening machine Unifloc A10, opens cotton into small tufts, with a production capacity of 1000 kgs/Hr. The Uniclean B10, a no-nip cleaner cleans and dedusts efficiently, passing on the material to the mixer Unimix B7/3 ensuring consistently thorough mixing of cotton. Uniflex B60, a Sawtooth cleaner is the exit point for all the remaining trash. In the B10 & B60 the varioset cleaning field ensures optimum cleaning and trash elimination. Material is pneumatically transported to the Carding machines by the Aerofeed A7/U chute feed system.
RIETER BLOW ROOM LINE
The microprocessor controlled Card C50, highly proven in term of quality and operating efficiencies produce excellent dust free zero nep,trash free sliver. The Trex systems take out fine trash
particles, while the medium and long term auto leveller ensures sliver C.V.% of less than 0.75% per meter.
RSB 951 Rieter Autoleveller Drawframes improve the sliver eveness. The sliver has 2 passages before it is ready to be converted to yarn. Typical C.V.% values at finisher Drg is less than 0.5% per meter. Two passages of drawing follow, utilizing State of The Art Rieter SB951 and RSB951 (with short term autoleveller) running at 700 metres/minute, providing an optimum sliver for the OE.
The 8 Open End Rieter machines of 260 rotors each, produce 21 tonnes of 100% virgin cotton yarn, counts ranging between Ne 6's to Ne 16's - every millimeter of which has been cleared by the Uster UPG 5 online yarn clearer. The yarn quality is optimized using the Classimat. Imperfection and CV% values are read off online from the R1's Touch Screen. Package sizes are upto 5Kgs. Yarn piecings are hardly visible and as strong as the parent yarn. Starter piecings are eliminated, thanks to Rieter's unique piecing concept. The wide range of drafts (40-400) available on the R1 and the versatile spinning elements enable yarn to be engineered for various applications.
A highly sophisticated Quality Assurance Department has been established with a range of Uster's Latest computerized equipment to make up our Testing Laboratory, adding to maximum operating reliability, contributing to greater productivity, higher efficiency and improved quality. Evaluating methods are most precise and result oriented, in keeping with the companies vision of achieving growth through excellence. Though firmly rooted in technology we believe the amalgamation of science and a questioning mind leads to progress.
One area that impacts every company is the primary need for electrical energy, which will be the lifeline of the company. We have installed a 100% captive diesel power plant with an installed capacity of 4MW, which produces a reliable, highly efficient, top quality electric power. This On-Site-Power production and distribution is providing a foundation for our future growth at a highly demanding times by ensuring daily, hourly and to the minute an excellent Quality power. This is made possible by our dedicated personnel who provide a fast and efficient service and are trained hands-on at the generator manufacturer's works, and are supported by a good inventory of spares.
