The processing factory has an installed processing capacity of 25 million metres of solid dyed fabrics per annum and has been conceived, designed and  configured to maximize control over the various  variable  factors  that so often make or mar the quality of its output. Consistency, Continuity Uniformity and Reproducibility are the Catchwords  around  which  the  Processing  Technology  has  been  procured and executed. The focus has not merely been on the purchase of modern and expensive imported equipment from Europe or elsewhere, rather the endeavour and objective has  been  to  ensure transfer of know how along with supply of State-of-the-Art equipment, a complete melding of the Hardware and Software associated with Textile Processing Technology & Know how.
Parameters such as Temperature, Pressure, Moisture Content, Liquor Add-on or Dye Liquor Uptake, Uniform Dosing  of chemicals & dyes, are controlled and monitored using Level II programmable Logic through high precision micro processors integrated into each and every system/range.
The equipment purchased has been configured and designed for optimum use of energy  and  water with  the help of Heat Exchangers provided where required and possible, thus making the Process eco-friendly and optimized. Investment in a modern 3 stage caustic lye recovery system from Korting - Germany ensures that a hazardous chemical such as Caustic Soda which will be consumed in substantial quantities, is recycled and re-used to the maximum extent possible.
The effluent discharge from the Process House will be delivered to a modern effluent treatment plant for removal of the impurities and harmful chemicals/colours present therein.  The treated effluent  is  then subjected to the  Reverse Osmosis Purification Process, producing Water of a very High Quality Potable standard, which can also be re-used for various ancillary services, utilities, irrigation and ultimately processing, thereby conserving scarce water.
SINGEING - DESIZING  OSTHOFF - BRUGMAN - HOLLAND MERCERISING RANGE  BRUGMAN - HOLLAND SCOURING - BLEACHING  BRUGMAN - HOLLAND PAD THERMOSOL  KUSTERS PADDER - GERMANY,  BRUCKNER - GERMANY PAD STEAM WASHING  KUSTERS PADDER - GERMANY  BRUGMAN - HOLLAND STENTERS  BRUCKNER - GERMANY COMPRESSIVE SHRINKING  SPEROTTO RIMAR - ITALY DRY SUEDING  LAMPERTTI - ITALY BRUSH SUEDNG  SPEROTTO RIMAR - ITALY SPECIAL FINISHING  BIANCALANI - ITALY JIGGER  HENRIKSEN - DENMARK COLOUR DISPENSING  VAN WIJK - HOLLAND PILOT PLANT - DYEING  ROACHES - UNITED KINGDOM TESTING LABORATORY  JAMES HEAL - UK AUTOMATIC INSPECTION  ELBIT VISION SYSTEMS - ISRAEL CUTTING & PACKING  M-TEC - GERMANY Singeing and Desizing Mercerising Pad-steam   Jigger   Sanforising
LAB TESTING EQUIPMENT COLOUR ASSESSMENT CABINETS-GRETAG MACBETH & VERIVIDE  CROCKMETER PERSPIROMETER WASCATOR - WASHING MACHINE ACCUDRY - TUMBLE DRIER NU-MARTINDALE ABRASION & PILLING TESTER GYROWASH - SHRINKAGE TESTING MEGASOL XENON ARC LAMP - LIGHT & WEATHERING FASTNESS TITAN UNIVERSAL STRENGTH TESTER DIGITAL PH & TEMPERATURE METER PORTABLE CLOTH BALANCE MCMORRAN COUNT BALANCE CREASE RECOVERY ANGLE TESTER WRINKLE RECOVERY TESTER SAMPLE CUTTER & DIGITAL BALANCE MINI-DELTA MOIST
QUALITY SYSTEMS FROM EVS A special mention is made here of the various quality control systems and safeguards that have been procured/instituted at various stages of Production both in the Weaving as well as Processing Areas.
Greige & Finished Fabrics' Inspection & Quality Control
Our Greige & Finished fabrics will be inspected using State-of-the-Art Technology from Elbit Vision Systems, Israel.  These systems have been adapted from Defence & Surveillance Technologies/Systems developed in Israel and now applied to the Textile Inspection  Arena.  The system involves inspection of the fabrics at very high  speeds of 80-100 mtrs per minute, using 3 or 6 cameras (Combined/Integrated with Advanced Software Technology based on the Principles of Artificial Intelligence), which scan these fabrics for various Weaving Defects & Dyeing Faults and develop a  complete  album  of these defects giving details of the position of each defect on  the fabric vis-a-vis  X & Y  axis and the exact Meter Length at which the defects occur.  Alternatively, each and every defect is also identified with the help of a label adhered automatically to the fabric edge, corresponding to each particular defect location identified by the cameras. In support of the above, a Cut Optimisation Software is also provided, which, using Operations Research Techniques,  submits a Defective Fabrics' Cutting Instruction (within pre-defined  Acceptable Quality Parameters for such fabrics), whereby the optimal  quantity of defective fabrics to be cut out & discarded is determined & wastages  restricted  to the barest possible minimum  without  compromising on quality and using objective scientific principles. Itex-200 Itex-100
Shade Variation Analyzer This particular instrument (a Spectro photometer) is also incorporated in the EVS Inspection Systems and actually measures the Reflectance Values at various points along the width of the Dyed Fabrics, at regular intervals, even as the fabric is being inspected at high speeds of 80 mtrs per minute.    SVA
ADVANTAGES OF THIS CUTTING EDGE INSPECTION TECHNOLOGY
Hi-Speed Inspection using 3/6 Cameras @ 80-100 mtrs/min. Integrated with  Advanced software based on Artificial Intellengence. Submits a complete Defects' Album for every Batch of Fabric Inspected. Consistent, Objective & Scientific, devoid of the inconsistencies,      subjectivity or fatigue characteristics of Manual Inspection. Equipped with a Shade Variation Analyzer/Spectrophotometer to measure    Reflectance Values along Fabric Width.  Features a CUT OPTIMISATION SOFTWARE to optimise the cutting of      defective/rejected fabrics & minimises wastages.
FINISHING EQUIPMENT Stenters Biancalani  Stenters for Width Setting, Heat Setting, Curing, Pre-skewing &           Softening/Finishing of the fabrics as required. A Compressive Shrinking range for Pre-shrinking the fabrics. Dry Sueding or Emerising for a Peach skin finish with Pile formation due to    abrasion/loosening of the surface fibres. Brush Sueding Machine Non-pile forming suede finish. Smooth snakeskin like    feel or touch Soft, Subtle & Feathery. Biancalani Special Finishing Machine. Special Finish using a High Speed Jet    of Air to  render  the fabrics to turbulence & impacting them against a steel    grid which breaks the structural rigidity of the innate fibres.    * Lends volume and drape to fabrics imparting a fuller look.    * Fabrics can be treated in Dry or Wet condition.    * Fabrics can be treated with of w/O chemicals in wet form.    * Can also impart enzymatic finishes to fabrics in wet form.